Wall panels part Duex

 Michelle and I are suckers for inspirational quotes. Usually the ones which really strike a chord are ones that make you say "yes, that's right....I know that!" Not ones that are obscure enough that you pause and say to yourself...'huh! I've never thought of that!'
I consider them to be life lesson post it notes....big enough for my 40 something eyes to read from a distance! Michelle has this one on the fridge, and I couldn't agree more. There are many times when at first consideration a problem appears to be too complex or technically difficult, but all it takes is some time to contemplate and a second (or third look) For myself, I like to walk away from the problem....take the dogs for a walk....go for a run....or (this one is dangerous) let is simmer and move on to another project with the intent to re visit. Almost always, at second reading, what seemed difficult at first seems logical now.
But try to explain that to a frustrated teenager doing "stupid homework that the teacher didn't even teach us about!".......alas I digress

 So progress is FIllmore is slow, as per usual, but life gets in the way of progress....and I wouldn't have it any other way. The need to be there for the kids won't last as long as we will want, Fillmore will last longer than that. None the less, to reiterate progress is slow....but the key message is that there has been progress. 
After my mishap with the fabrication and installation of the first set of mounting plates. I made sure that I didn't screw things up....again. I  walked away, and looked at it from a different angle.A real put down the tools and pick up the pen planning session.

 Thankfully Randy came out to put hands to metal, and as usual efficiency dramatically rises when he is here. The new 'mounting plates were ready, and mostly installed over the past week or so. A job that when I was able to squeak out a few minutes, it would be enough to mount one or two brackets.






 When Randy arrived, it was time to start cutting and drilling panels and then mounting them... in a way that I have "retrievability" of course.










The application of a 1/4" open end rivnut will give me the ability to place and remove panels.
Randy had never seen one of these before, and like me the first time I played with the pneumatic gun.....he was having a good time

 After a few hours, we had panels in place and were gaining momentum. You know how it is, the first couple passes at a repetition task are slow and clumsy, but with each pass through the circuit, we get cleaner, faster, more efficient as you learn the pitfalls and speed traps.

Of course over top of these panels will be another layer and trim, so I'm not worried about wood grain direction or surface finish etc. I am playing with fasteners, dome shape bolt heads or a lower profile furniture/cabinet screw (think IKEA) 

 Quite a few panels in place, but quite a few more to go. Just time.....just time.

On with the show...

I decided that while I work away at installing the new mounting plates, I had to construct at least one wall panel to see what things will look like. I was on the hunt for a panel surface that would be durable, washable and more than a house hold heavy traffic paint finish. I looked at imported acrylic panels from companies in Italy, I looked at custom laminates from Richelieu, but I found what I needed in the humble haunts of...Home Depot. A fibreglass reinforced panel....I didn't go  looking for them there, I was looking for something else and I darn near tripped right over them. Funny how fate works.

So I cut the 3/8" plywood to the panel size I want to allow for a recessed metal reveal.The trim allows for the removal of the fiberglass panel from the plywood base....which gives me retrievable. I know I have to get over that....but being able to remove and service/swap/change....gives me great comfort. I'm glad our society doesn't encourage the same retrievability with marriage, otherwise my wife may have upgraded to a sleeker newer model years ago!

Missing of course are the chrome mounting bolts(dome head...I think...haven't decided fully yet)

To finish off a good morning and make it great, is when my son(now 13) actually asked me to quiz him for his homework! So we made a couple mugs of tea and hunkered in for some guy style studying. For those that don't know what that is it's just like studying but at every opportunity to somehow convert the subject matter into something ridiculous that makes you laugh.....retention of data is waaaaay better!

Distracted driving

We've all had a time where we get behind the wheel of a car, get to a destination and think to ourselves..."What the....?? I don't even remember driving here!"
 Or worse get to the destination only to find out you have driven to work instead of taking your son to his volleyball game.When I snapped out of my mind fog and looked over at the face of a very puzzled teenager did I realize what I had done. The theory is that the more familiar the surroundings the less you register both time and space. Without your critical thinking being engaged you fall into the daily routine and the subconscious takes over.

I had been thinking about the wall panel mounts since the summer. I had planned and re-planned. I had sketched and re-sketched. I chose materials and then,..well you get the idea.
I think that, like absent minded commuting, I had spent so much time planning that I went on autopilot and missed a few critical turns on the journey.
It was only when I had mounted the first two 'mounting plates' and was locating where I wanted to place the rivnut did I see my mistake.

Holding a blank mounting plate up to the edges of the body rib with the rivnut approximated to its mounting place you can see the issue. I would have to drill right through the flanges of the body rib. And that, in my opinion, would be a structural no-no. I considered what options I would have, place the mounting plate over top of the wall panel creating a wider "silver strip" at the joints, make the mounting plate reveal narrower? No matter which way I looked at it, it wasn't right. The only right thing to do would be start again...

So back to the drawing board

When your focused, it's a very simple solution. Took me about 10 min really. Make a template and try it out. I needed an extra 3/4" on each side to clear the rib flange. Instead of the mounting plate being 3" it needed to be 4.5"

But all was not lost. Angie and John at 3 Fab take very good care of me, I made a plea for new material and while I waited, I started to cut new wall board for the panels....it's nice to smell the fragrance of freshly cut wood again!

Retrievability: Planning from the bottom up and the top down

Sometimes I think I over think things. I think it's the inner artist in me that wants everything to be 'just so', or maybe its the inner engineer wanna be that wants to over design everything to allow for future repair, maintenance and manufacturers recalls. Whatever it is, it's making me feel like I'm trying to run in knee deep water.
I have a vision of the interior, what things are going to look like. But I can't seem to get to the point where I start shaping the interior to my vision because I am constantly saying...."oh before I do this I have to make sure that we can access this, or repair that!"

For example:

Your typical fuel sender. A relatively inexpensive part. Easy to install, easy to replace. But once the fridge is installed, there is no pulling the floor up, which means to access the simple repair of the fuel sender, I would have to drain both fuel tanks and then drop the passenger fuel tank down to replace.

So I said to myself...."Self? would you rather drain and drop fuel tanks or move a fridge?"
So I created a little trap door under the fridge location to allow for the (hopefully) unlikely event of having to replace the fuel sender.

Same goes for the battery bank. I could drop the battery box down from under the bus.....but what a pain in the keester that would be...and access to the batteries is a very common need. So again another trap door

 The wall panels are a little different. I want them to be retrievable but the likely hood of these ever coming down is slim.(famous last words I know)

I also however want the panels to have a bit of a feature look to them as well. My sister in law (Adele) and little bro Shawn, came up with the idea of a recessed accent which can double as a mounting system for wall panels

Thankfully my planning had me design wood inserts in the ribs at 9",19"29" from the floor up. So I could install threaded nut inserts(yes think Ikea style fastener)

Then a 3" band of 1/8" aluminum is fitted to each rib, allowing for the panels to be fastened to the edges of the aluminum band, leaving a 1" recess showing the dome head bolt and the shiny metal as an accent. I love it when a plan comes together....almost.....oh CRAP!!(more to come)